check engine light FIAT DUCATO 244 2005 3.G Owners Manual

33GETTING TO KNOW YOUR VEHICLE
4)If the engine is started while mea-
surement is being performed, the
gauge will display total or partial km
run and time.
Press button E-fig. 34to stop mea-
suring; in this case kilometres run and
the time will be displayed.
SERVICE INDICATOR
Scheduled Servicing provides vehicle
servicing every 30.000/20.000/15.000
kilometres or once a year. For Coun-
tries / markets where applicable,
Scheduled Servicing provides vehicle
servicing every 18.600 / 12.500 / 9.300
miles (instead of kilometres) or once
a year.
This indication will be displayed au-
tomatically when turning the ignition
key to MAR, through servicing indica-
tor 1-fig. 43or 1-fig.44and through
kilometre indicator 2-fig. 43or daily
indicator 2-fig. 44when 2.000 km (or
1.200 mi) or 30 days are left before the
next service operation deadline and it
is proposed again every 200 km (or
200 mi) or every three days.
fig. 41
F0D0255m
IMPORTANTalways follow the
terms indicated in “Scheduled Mainte-
nance Program” in section “Vehicle
Maintenance”.
Each time the key is turned to MAR,
the system checks the warning light for
about 5 seconds.
The service indicator only works
when the engine is not running and the
ignition key is at MAR.
With key at MARalso the service in-
dicator symbol 1-fig. 41is displayed.Service frequency
The indicator is planned for 20.000
km yearly; for Countries / markets
where applicable, the indicator is
planned for 12.500 miles. If the vehi-
cle is normally used in different con-
ditions than the preset ones, the ser-
vice frequency can be changed ac-
cording to vehicle use (normal or se-
vere) and the type of engine (petrol or
Diesel).
The display will show the following
codes:
CFG 1- 30.000 km (or 18.600 mi)
and 365 days for normalve-
hicle usefor engines: 2.0
petrol, 2.0 JTD, 2.8 JTD and
2.8 JTD POWER, or for se-
vere use for 2.3 JTD engine.
CFG 2- 20.000 km (or 12.500 mi)
and 365 days for severe use
for engines: 2.0 petrol, 2.0
JTD, 2.8 JTD and 2.8 JTD
POWER.
CFG 3- 15.000 km (or 9.300 mi) and
365 days for heavyvehicle
usefor all engine types.

36GETTING TO KNOW YOUR VEHICLE
LOW ENGINE OIL
PRESSURE (red)
When the engine oil pres-
sure falls below the normal level. The
light comes on when you turn the ig-
nition key to MARand should go out
as soon as the engine starts.
A delay in the light going out is ac-
ceptable when the engine is idling. If
the engine has been taxed heavily, the
light may flash when idling. It should,
however, go out when you acceler-
ate slightly.vASR (ANTISLIP
REGULATION
SYSTEM) (amber)
Turning the ignition key to MAR,
the warning light turns on, but it
should go off after few seconds.
The warning light flashes when the
system cuts in, to alert the driver that
the system is adapting to the road sur-
face grip conditions.
When the system is turned off with
the specific button, the warning light
comes on without flashing.
When the system is on and an ASR
fault is detected, the warning light
comes on without flashing. Check that
the information is correct by pressing
the button once (in this way, if the
system is working and the ASR is re-
stored, the warning light will go off,
but if there is a system failure, the ASR
will not be restored and the warning
light will stay on).
In this case contact a Fiat Dealer-
shipas soon as possible.PASSENGER SIDE
AIRBAG
DEACTIVATED
(amber)
When the passenger airbag has been
deactivated by means of the respec-
tive key switch.
FV
If the warning light comes
on when the vehicle is run-
ning, stop the engine and contact a
Fiat Dealership.
WARNING
Warning light Findicates
also warning light ¬fail-
ure. This is indicated by intermit-
tent flashing, over 4 seconds, of
warning light F. In this event,
warning light ¬could be not up to
indicate restraint system failures, if
any. Stop the car and contact Fiat
Dealership to have the system
checked.
WARNING

37GETTING TO KNOW YOUR VEHICLE
EOBD ENGINE
FAILURE CONTROL
SYSTEM
(petrol versions only) (amber)
In normal conditions, the warning
light will come on when the ignition
key is turned to MARand should go
out as soon as the engine is started.
The initial lighting up shows that the
warning light is working properly.
If the warning light either stays on or
comes on while travelling:
1. Fixed light- warning of a fuel
feed/ignition system failure which may
increase emissions in exhaust or cause
possible drops in performance, poor
handling and high consumption.
In such conditions, you can contin-
ue driving but you should not tax the
engine and you should moderate the
speed. Prolonged use with the warn-
ing light on can cause damage. Contact
a Fiat Dealershipas soon as possi-
ble. The warning light will go out when
the failure disappears. In any case, the
system will store the error.
2. Flashing- warning that the cata-
lyst can be damaged (see “EOBD sys-
tem” in this chapter).
If the warning light starts flashing, re-
lease the accelerator pedal and slow
the engine until the warning light stops
flashing. Continue driving at moderate
speed, preventing the warning light
from coming on again. Contact a Fi-
at Dealership as soon as possible.INJECTION SYSTEM
FAILURE
(diesel versions) (red)
When there is a fault in the injection
system.
The warning light should come on
when the ignition key is turned to
MARand go out after a few seconds.
The warning light will stay on or come
on when travelling to indicate imperfect
operation of the injection system with
possible loss of performance, poor han-
dling and higher consumption.
In these conditions, you can contin-
ue driving but you should avoid de-
manding efforts from the engine or
high speeds. Contact a Fiat Dealer-
shipas soon as possible.
Prolonged use of the vehicle with the
warning light on can cause damage to
the engine, especially in the event of
misfiring. The vehicle can only be dri-
ven for a short period of time at low
speeds.
Occasional and brief lighting of the
warning light is meaningless.
UU
Contact a Fiat Dealer-
ship as soon as possible if
the
Uwarning light ei-
ther does not come on when the
key is turned to MAR or comes
on, with fixed light or flashing
light, when travelling. Warning
light
Uoperation can be checked
by means of special equipment by
traffic agents. Always comply
with the road traffic regulations
in force in the Country where you
are travelling.

38GETTING TO KNOW YOUR VEHICLE
ENGINE COOLANT
LEVEL (red)
(where provided)
When the engine coolant in the radi-
ator drops under the minimum level.
n
AUTOMATIC
GEARBOX OIL TOO
HOT (red)
Turning the ignition key to MARthe
warning light shall come on and go off
after about 4 seconds. If the warning
light stays on or comes on when trav-
elling, it indicates that there is a failure
in the gearbox (flashing light) or that
the gearbox oil is too hot (fixed light).
– Fixed light= automatic gearbox
oil max. temperature.
Warning light coming on with fixed
light when travelling indicates that
gearbox oil temperature has reached
the max. set limit; in this case stop the
vehicle, set the gear selector to “N”
or “P” with engine idling, (in this case
engine cooling fans are on), until the
warning light goes off. You can then
continue driving but you should not
tax the engine.
If the warning light comes on again,
stop the vehicle with engine idling and
wait until the warning light goes off.If the warning light comes on again
after less than 15 minutes, stop the ve-
hicle, do not switch off the engine but
wait for proper cooling of the engine
/ gearbox unit (both engine cooling
fans off).
– Flashing light= automatic gear-
box failure.
Warning light flashing at starting or
when travelling indicates a fault in the
automatic gearbox.
Engaging the 3rd gear, the automat-
ic control system starts an “emer-
gency programme”.
Switching the engine off and then on
again, the self-test system could ex-
clude the fault and therefore turn off
the warning light.
Failure is however stored and the au-
tomatic gearbox shall be checked at
a Fiat Dealership.ENGINE COOLANT
TOO HOT (red)
When the engine coolant
temperature exceeds the maximum
set level.
u
t

40GETTING TO KNOW YOUR VEHICLE
WATER IN DIESEL
FUEL (amber)
(diesel versions)
When there is water in the diesel fil-
ter. The light should come on when
the ignition key is turned to MAR and
go out after a few seconds.ABS (WHEEL
ANTILOCKING
SYSTEM)
FAILURE (amber)
The warning light comes on when
there is a failure in the ABS system. In
this case, the normal braking system
continues to work although without
the ABS assistance but you should
have the vehicle seen to at a Fiat
Dealershipas soon as possible.
The warning light should come on
when the ignition key is turned to
MARand should go out after ap-
proximately 2 seconds.
c
The presence of water in
diesel fuel can cause se-
vere damage to the en-
gine fuel feed system. Conse-
quently, you should go to a Fiat
Dealership as soon as the
c
warning light comes on to have
the system relieved. Warning
light coming on immediately af-
ter refuelling probably indicates
the presence of water in the tank:
turn the engine off and contact a
Fiat Dealership.
>
FIAT CODE
(amber)
The warning light comes on in three
cases (when the ignition key is at
MAR):
1.One flash - the key code has been
recognised. The engine can be start-
ed.
2.Fixed light - the key code has not
been recognised. Follow the emer-
gency procedure to start the engine
(see “In an emergency”).
3. Flashing - the vehicle is not pro-
tected by the device. The engine can
however be started.
Y
Vehicles with ABS are fitted
with electronic brakeforce
distributor (EBD). The >and x
warning lights come on at the same
time when the engine is running to
indicate that there is an EBD sys-
tem failure. In this case violent
braking may be accompanied by
early rear wheel locking with the
possibility of skidding. Drive ex-
tremely carefully to the nearest Fi-
at Dealership to have the system
checked.
WARNING

41GETTING TO KNOW YOUR VEHICLE
CRUISE CONTROL
(green)
When the cruise control is
on (ON button pressed).
GLOW PLUGS
(amber)
(diesel versions)
When the ignition key is turned to
MAR. The light will go out when the
glow plugs reach the prescribed tem-
perature.
DIRECTION
INDICATORS
(flashing) (green)
When the direction indicator stalk is
operated.OUTSIDE LIGHTS
(green)
When the side/taillights and
dipped beam headlights are switched on.
MAIN BEAM
HEADLIGHTS (blue)
When the main beam
headlights are switched on.
m
y
3
1
REAR FOG LIGHTS
(amber)
When the rear fog lights
are switched on.
4ÜWarning light >alone,
with the engine running,
normally indicates a fault in the
ABS system only. In this case, the
braking system is still efficient,
though without the anti-locking de-
vice. Under these conditions, per-
formance of the EBD system may
be reduced. In this case too, you are
advised to go immediately to the
nearest Fiat Dealership, driving in
such a way to avoid sharp braking
to have the system checked over.
WARNING

89GETTING TO KNOW YOUR VEHICLE
Warning light >alone,
with the engine running,
normally indicates a fault in the
ABS system only. In this case, the
braking system is still efficient,
though without the anti-locking de-
vice. Under these conditions, per-
formance of the EBD system may
be reduced. In this case too, you are
advised to go immediately to the
nearest Fiat Dealership, driving in
such a way to avoid sharp braking
to have the system checked over.
WARNING
If the xbrake fluid low
warning light comes on,
stop the vehicle immediately and
contact the nearest Fiat Dealership.
Fluid leaks from the hydraulic sys-
tem, in fact, can compromise brake
system operation, both traditional
systems and systems with ABS.
WARNING
Braking while cornering always re-
quires extreme care even when using
ABS.
The most important advice to follow
is this:
If you follow these tips you will be
able to brake better in any situation.
IMPORTANTVehicles fitted with
ABS shall only be fitted with wheel rims,
tyres and brake pads of the make and
model approved by the vehicle manu-
facturer.The system is completed with an elec-
tronic brakeforce distributor called
EBD which improves braking system
performance by means of the ABSsys-
tem control unit and sensors.
When the ABS cuts in, and
you feel the brake pedal
pulsating, do not remove your foot,
but keep it pressed. In doing so you
will stop in the shortest amount of
space possible under the current
road conditions.
WARNING
The vehicle is fitted with an
electronic brakeforce dis-
tributor (EBD). The >and x
warning lights come on at the same
time when the engine is running to
indicate that there is an EBD sys-
tem failure. In this case violent
braking may be accompanied by
early rear wheel locking with the
possibility of skidding. Drive ex-
tremely carefully to the nearest Fi-
at Dealership to have the system
checked.
WARNING

96GETTING TO KNOW YOUR VEHICLE
The action of the ASR is particularly
helpful in the following circumstances:
– slipping of the inner wheel due to
the effect of dynamic load changes or
excessive acceleration.
– too much power transmitted to
the wheels also in relation to the con-
ditions of the road surface.
– acceleration on slippery, snowy or
frozen surfaces.
– in the case of loss of grip on a wet
surface (aquaplaning). Furthermore, the system is equipped
with a connector for interfacing with
specific tools used to read the error
codes stored in the control unit mem-
ory along with a set of diagnostic and
engine specific parameters.ASR SYSTEM
(Antislip Regulation)
The ASR system controls the vehicle
drive and cuts in automatically every
time one or both driving wheels slip.
In slipping conditions, two different
control systems are activated:
– if the slipping involves both the dri-
ving wheels, the ASR function inter-
venes reducing the power transmitted
by the engine;
– if slipping involves only one driving
wheel, the ASR system cuts in auto-
matically braking the wheel that is slip-
ping.
IMPORTANTAfter eliminating the
problem, your Fiat Dealershipwill
run a bench test to fully check the sys-
tem. In some cases, a long road test
may be required.Contact a Fiat Dealer-
ship as soon as possible if
the Uwarning light ei-
ther does not come on when the
key is turned to MAR or comes
on, with fixed or flashing light,
when travelling. Warning light U
operation can be checked by
means of special equipment by
traffic agents. Always comply
with the road traffic regulations
in force in the Country where you
are travelling.
The performance of the
system, in terms of active
safety should not induce the driver
to take pointless and unnecessary
risks. The style of driving must in
any case always be adapted to the
conditions of the road surface, vis-
ibility and traffic. Road safety is al-
ways the driver’s responsibility.
WARNING

97GETTING TO KNOW YOUR VEHICLE
SWITCHING THE ASR
SYSTEM ON AND OFF
The ASR function switches on auto-
matically each time the engine is
started.
When travelling the device can be
switched off and on again pressing
switch A-fig. 143 on the centre con-
sole.
Function deactivation is indicated by
the instrument panel warning light A-
fig. 144coming on. If the ASR func-
tion is turned off when travelling, it
will be restored at the following start-
up.For correct operation of the ASR
system the tyres must absolutely be of
the same brand and type on all
wheels, in perfect conditions and,
above all, of the specified type, brand
and size.
IMPORTANTWhen travelling on
snowy road with snow chains, it may
be helpful to turn the ASR device off:
in fact, in these conditions, slipping of
the driving wheels when moving off
makes it possible to obtain better
drive.
fig. 143
F0D0206m
ASR system failure indication
In the event of malfunctioning, the
ASR system is automatically discon-
nected and the warning light Von
the instrument panel comes on with
fixed light.
Press once button A-fig. 143to
check that the signalled information is
correct:
– button pressed, the warning light
goes off, no ASR system faults are de-
tected;
– button pressed, the warning light
stays on, ASR system fault detected.
In this case the vehicle will go o as a
vehicle not equipped with this system.
Anyway, you are recommended to go
to a Fiat Dealershipas soon as pos-
sible.
fig. 144
F0D0251m

104GETTING TO KNOW YOUR VEHICLE
IMPORTANTThe airtight seal of
the cap may lead to a slight increase of
pressure in the tank. A hissing sound
when the cap is removed is therefore
quite normal.
After refuelling, screw the cap until
hearing one or more clicks, turn the
key and then remove it.. close the lid.
IMPORTANTMoreover, before
starting the engine, for the sake of
safety, check whether the refuelling
gun is properly hung onto the fuel
pump.If required, replace the
fuel cap with another gen-
uine cap to avoid affecting
the efficiency of the fuel vapour
recovery system.
fig. 153
F0D0140m
PROTECTING THE
ENVIRONMENT
Protection of the environment has
been the guiding principle in the design
of the Fiat Ducato right from the start.
The result is the use of materials and
creation of devices that can reduce or
considerably curtail harmful influences
on the environment.
The devices for curtailing petrol en-
gine emissions are:
– a three-way catalytic converter;
– a lambda sensor;
– a fuel evaporation system.
The devices for curtailing diesel en-
gine emissions are:
– an oxidising catalytic converter;
– an exhaust gas recirculation system
(E.G.R.) (for certain versions).
Consequently, the Fiat Ducato is
ready to travel well ahead of the most
stringent international pollution control
standards.
Keep naked flames or light-
ed cigarettes away from
the fuel filler hole as there is a dan-
ger of fire. Do not bend too close to
the hole either so as not to breathe
in harmful vapours.
WARNING